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KLINGERSIL range - KLINGERSIL C-4500
Overview
 
The many, varied demands placed on gaskets
A common perception is that the suitability of a gasket for any given application depends upon
the maximum temperature and pressure conditions. This is not the case.
Maximum temperature and pressure values alone can not define a material’s suitability for
an application. These limits are dependent upon a multiplicity of factors as shown in the diagram
opposite. It is always advisable to consider these factors when selecting a material for a given application.
 
Selecting gaskets with pT diagrams
The Klinger pT diagram provides
guidelines for determining the
suitability of a particular gasket
material for a specific application
based on the operating
temperature and pressure only.
Additional stresses such as
fluctuating load may significantly
affect the suitability of a gasket
in the application and must be
considered separately. Always
refer to the chemical resistance
of the gasket to the fluid.
 
Areas of Application
(1) In area one, the gasket
material is normally suitable
subject to chemical
compatibility
(2) In area two, the gasket
materials may be suitable but a
technical evaluation is
recommended.
(3) In area three, do not install
the gasket without a technical
evaluation.
 
Klinger Hot and Cold Compression Test Method
The Klinger Hot Compression Test was developed by the Klinger Group as a method to
test the load bearing capabilities of gasket materials under hot and cold conditions.

The diagram shows additional thickness decrease at temperature
In contrast to the BS 7531
and DIN 52913 tests, the Klinger
Compression test maintains a
constant gasket stress
throughout the entire test.
This subjects the gasket to more
severe conditions.
The thickness decrease is
measured at an ambient temperature
of 23°C after applying the
gasket load.
This simulates assembly.
Temperatures up to 300°C
are then applied and the
additional thickness decrease is
measured.This simulates the
first start up phase.
 
Maximum permissible surface pressure σBO under operating conditions acc. DIN 28090 – 1
The maximum surface pressure under
operating conditions is the maximum
allowable surface pressure on the
effective gasket area under service
conditions that can be applied to the
gasket before unacceptable relaxation
of the flanged joint occurs and/or the
gaskets are destroyed.
The diagram above shows this values for different gasket thicknesses.
 
Min. surface pressure σVU for tightness classes
L= 1.0, L = 0.1 and L = 0.01 in accordance to DIN 28090

The minimum surface pressure is the
minimum surface pressure that should
be applied to the gasket to achieve
the necessary tightness requirements.
The value must be sufficient to
compress the material into the flange
imperfections, reduce the materials
porosity and also counteract the
release of load due to the internal
pressure.
The diagrams below show the
minimum gasket stress required to
achieve the relevant tightness classes
as a function of thickness.

Tightness class L= 0.1
allows a maximum leakage of
0.1 mg nitrogen per second per meter
of gasket length (mg/s x m)

 
 
 
Minimum surface pressure σBU for tightness class L = 0.1
The three dimensional diagram
describes the behaviour of 2 mm
gasket material with respect to the
minimum surface pressure to achieve
a tightness class of L = 0.1 under a
wide range of temperatures and
internal pressures. It clearly shows
that the minimum surface pressure
decreases at elevated temperatures –
the gasket will seal at lower loads
under these conditions.